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FFT Application

FFT Fluctuation · imbalance analysis
FFT F-1-2 Imbalance correction of rotating object (field balancing)

This example shows how to correct imbalance of a rotating object such as a fan or a roller at a certain rotating speed optimal for easy measurement of the imbalance. Imbalance appears as first order vibration of rotation. The HT-5500 detects the reflective mark attached on the rotating shaft to output the rotation signal and the NP-3414 built-in preamplifier type accelerometer installed on the bearing outputs the vibration signal. The DS-3000 series receives these signals and the DS-0227A analyzes them to measure the current imbalance status. Then another imbalance measurement is performed with a trial weight attached anywhere on the rotating object. The position and volume of imbalance are calculated using these two measurement data and appears on the screen. To correct the imbalance, attach a correction weight on the indicated position. Then perform imbalance measurement again for recheck. For this imbalance correction, "one plane-one condition correction", "one plane-two conditions correction", "two planes correction", etc. can be performed. If additionally the DS-0222A is used, resonant vibration etc. can be rechecked through tracking analysis.

 

  Model Product name Remarks
1 DS-3000 series Multi-channel Data station DS-3204 4ch Main unit
DS-0321 FFT Analysis function
DS-0323 1/1, 1/3 Real-time octave analysis function
DS-0350 Recording function
USB 3.0 Cable (2 m)
2 DS-0227A Field balancing software 1-plane 1-condition/1-plane 2-condition/2-plane 2-condition (rotational 1-speed/rotational 2-speed), applicable rotation speed: 150 to 40,000 r/min
3 NP-3414 Accelerometer with built-in preamplifier Compact, lightweight (3.5 g), frequency range: 0.8 Hz to 16 kHz ±3dB, resonant frequency: about 40 kHz
4 NP-0102 Magnetic base Mass: 10 g, adsorption power: 29.4 N
5 NP-0153 Signal cable for magnetic base 5 m, -25 to +160˚C
6 NP-0021 Miniature//BNC conversion connector Converts the NP-0153 signal cable terminal to BNC connector and input to the DS-3000 series BNC connector.
7 HT-5500 Handheld digital tachometer 5-digit LED, contact adapter (HT-0502), contact tip for rotation measurement (KS-300), circumferential ring (KS-200), reflective marks (12-mm square; 25 pcs.) 1 sheet, carrying case (included)
8 AX-501 Signal output cable For the HT-5500 rotation pulse signal (2 m)
9 HT-011 Reflective mark For the HT-5500 (1 sheet/25 pieces, 10 sheets/1 pack) (optional)
Remarks
  The DS-3000 series needs a PC separately.
  Other models of FFT analyzer can be applicable (the CF-3650R with real time octave analysis function).
  A commerciallly available camera tripod can be used for HT-5500.
 

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