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Wear of a grinding wheel in a polishing
machine is one of the reasons to reduce accuracy of
product finish. Today, quality is controlled by the
number of processed times and time, and periodical
maintenance is performed even though a grinding wheel
can be still used. However, there is a possibility to
produce defective one if unusual wear occurs for any
reason. For cost reduction, a company wants to use
grinding wheel effectively until the end of its life. In
this example, The VC-2200 monitors constantly and
detects abnormal vibration to find imbalance caused from
wear by a sensor (magnetic attachable/removal) mounted
on a measurement object. This application achieves a
reduction of maintenance cost and improves product
quality.
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The VC-2200 can be set up two frequency
bands and make Pass/Fail judgment based on rms and peak
factor value on each band. Also it has effective
functions such as the comparator delay time setup
function and auto operation function. The comparator
delay time setup function removes unwanted signal at the
time of starting measurement and the automatic operation
function can control the timing of judgment by
inputting a control signal from external device such as
PLC*.
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By connecting a pair of commercially sold
headphones to the VC-2200, it is possible to make
hearing check of vibrating sound. Moreover, it can be
used instead of conventional stethoscopic probe. Output
signals are provided for each band, enabling an
observation for vibration phenomenon on each frequency
band.
nThe operation control panel
in the above figure which the VC-2200 is built-in is
prepared by customer.
* PLC: Programmable Logic
Controller
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