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Abnormal vibration which is generated at
the time of gear processing is a main cause of Failure
product. Causes for generating abnormal vibration
include abrasion or missing of gear teeth and
abnormality in machinery itself. After processing gear,
operator inspects its state by visual checking or using
exclusive machine. Inspections of all processed gears
require a lot of time and effort. In this example, the
VC-3200 detects and judges abnormal vibration by
mounting a sensor on a measurement object
(attachable/removable magnetic). The VC-3200 can
monitor abnormality in rotation of first order (rattling
of processing machine) and abnormality from damage of
gear teeth (high frequency band) with appropriate setup
and usage of band pass filter. The VC-3200 greatly helps
to reduce labor and improve product quality by
prevention of Failure product or its outflow as well as
facilitating total inspection.
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The VC-3200 can be setup three kinds of
frequency bands and make Pass/Fail judgment of each
band based on rms, peak or power averaging calculated
value (same for all bands). Also
it has the comparator delay time setting function and
auto operation function. The comparator delay time
setting function removes the unwanted signal at the time
of starting measurement and the auto operation function
can control the timing of judgment by inputting
control signal from external device such as PLC*.
Although the VC-3200 can be operated by 24 VDC (22 to 26
VDC) as standard, you have an alternative to use it at
100 VAC by connecting the optional AC/DC convertor
VC-0352.
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Connecting the VC-3200 to a PC via RS-232C
interface enables storing the measured data and so on.
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By connecting a pair of commercially sold
headphones to the VC-3200, it is possible to make
hearing check of vibrating sound. Moreover, it can be
used instead of conventional stethoscopic probe. Output
signals are provided for each band, enabling an
observation for vibration phenomenon on each frequency
band.
* PLC: Programmable Logic
Controller
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