Torque Station
TS-7100
Motor Torque Measuring System |
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The TS-7100 Torque Station is the PC based automatic torque
measurement system, featuring Window®
platform as the operating environment and it can easily realize motor evaluation
in simple operation.
It can automatically acquire the data required for motor evaluations or
inspections at the stage of research & development or production.
The data can be shown in the relationship of torque and revolution such
as N-T curve, in addition, up to 16 channel analog signal can be input for
data acquisition of temperature and so on.
The application software is activated on the main unit of the Torque Station
and the graphical representation of data can be shown on the monitor just
after one time measurement.
A variety of torque detectors combined with the TS-7100 system can be chosen
according to torque capacity and revolution range. |
Features
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Easy to operate, with Windows® based operating
environment
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Support for both DC and AC motors in measurement
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A variety of torque detector combined, depending
on torque capacity and revolution range
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Ensure high accuracy measurement with N-0 compensation
function provided
(zero value compensation for torque data over the revolution range)
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Automatic measurement by clicking the start
button
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3 ways of display type can be chosen arbitrarily,
graph, table and monitor mode
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Graphic display can show necessary data curves
such like N-T, T-N, efficiency etc. at the same time
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Setup conditions and measured data can be stored
in the memory on the hard disc of the TS-7100
System Configuration
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TS-7100 Torque Station
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BA-910A Power Control Amplifier
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MT Series Torque Detector
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CRT Monitor (optional)
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PC Printer (optional)
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Motor Support Stand (X-Y table, optional)
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Motor Fixture (optional)
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Couplings (optional)
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Motor Power Supply (optional)
- Power Meter (for AC Motor measurement, optional)
Specifications /
TS-7100 Torque Station
| Torque Measurement
& Setup Section |
| Applicable Motors |
DC and AC motors (stepping
motor excepted) |
| Measuring Parameters |
Torque, revolution, and
analog input signal |
| Accuracy |
Torque : ±0.2 % FS
Rev. : ±0.02 % FS
Analog : ±0.2 % FS |
| Sampling Clock |
1/256 Hz (approx. 4ms) |
| Hardware |
CPU |
Intel® DX4-100MHz (or
upward compatibles) |
| Memory |
32 MB |
| HDD |
1.6 GB or equivalent |
| FDD |
3.5 inch, 2 mode type
(720k / 1.44M) |
| VRAM |
1 MB, 1024 x 768 dots,
256 colors |
| OS |
Widows 98® |
| Setup of Computational Expressions |
4 user definable expressions
(arithmetic operations only)
based on input signal and existing results of computing |
| Setup of Measuring Conditions |
Control parameter |
Revolution or torque,
settable |
| Mode |
Auto or manual, selectable |
| Measuring Method |
Sweep |
Torque or revolution
condition can be varied automatically and continuously during measurement |
| Manual |
Torque or revolution
condition can be controlled at a specified set-point. |
| Step |
Strength of braking in
the sweep method can be controlled in step-by-step manner |
| Signal Input
Section |
| Torque Signal |
Ono Sokki's MT series torque detectors (Phase-differential
type) |
| Revolution Signal |
Type |
Ono Sokki's MP-981 magnetic pickup or RP series rotary
encoder |
| Pulse selection |
60, 100, 120, 180, 192, 200, 240, 360, 500, 512, 1000,
1024, 2048
and any other value (can be settable) |
Analog Signal
(16ch input with 16-bit A/D conversion) |
0 to ±10VDC |
| Display
Section (on PC monitor) |
| Monitor requirement |
CRT display of 1024 x
768 pixel resolution, capable of 256 colors |
| Monitor Display |
Max. 22 data items can
be monitored at the same time |
| Indicator |
Torque : 4-digit
Rev. : 5-digit
Analog : 6-digit (integer part + decimal places) |
| Unit |
Torque : mNm, Nm,
kNm, and other units (can be settable)
Rev. : r/min or any other units (can be settable) |
| Graphic Display |
User-selectable X- and
Y-axis data items
Up to 16 graphs on one screen
Capability of making comments
Search cursor functions
Average reading and overlaid drawing functions
Graph resizing function |
| Table Display |
Numeric data display,
up to 1024 lines (data edition can be available) |
| Tool Bar Icons |
Open, Save As, Overlay,
Conditions, Measure, Graph and Table |
| File Management |
Data and conditions can
be save on hard disc or floppy disc of the main unit |
| Output
& Interface Section |
| Analog
Output |
Range |
0 to 10VDC signal, with feedback of measured torque
and revolution |
| Time constant |
OFF, 16ms, 32ms, 63ms, 125ms, 250ms, 500ms or 1s (selectable) |
| Accuracy |
Torque : ±0.2 %
/ F.S (when N-0 compensation is on)
Rev. : ±0.2 % / F.S |
| RS-232C
Interface |
Equipped as standard |
| LAN Adaptor |
Provided as optional function |
| Printer
Interface |
Equipped as standard (PC driver should be provided
in floppy diskettes) |
| General |
| Power
supply |
100VAC, 50/60 Hz, approx. 80VA (other voltage up to
240V can be specified) |
| Operating
temperature |
0 to +40°C |
| Outer
dimensions |
420 (W) x 161 (H) x 482.6 (D) mm |
| Weight |
Approx. 10 kg |
Specifications /
BA-910A Power Control Amplifier
| Torque Measurement
& Setup Section |
| Applicable Torque Detectors |
MT Series Torque Detectors |
| Control Section |
Functions |
The amplifier receives control signal from the TS-7100
torque station to control the braking DC motor,
hysteresis brake or powder brake used in the MT Series torque detectors. |
| PID control |
Possible to control two
channels max.
These two channels can be configured separately when two of the MT Series
detectors are used together.
Configured on the front panel |
| Speed control |
0.5 to 5s |
| Power
supply |
100VAC, 50/60 Hz, approx. 80VA (other voltage up to
240V can be specified) |
| Operating
temperature |
0 to +40°C |
| Outer
dimensions |
441.5 (W) x 163 (H) x 480 (D) mm |
| Weight |
Approx. 14 kg |
| Option |
Function |
BA-0960 External Current/Voltage Input Board
Used to measure the current and voltage of motors with large output torque
by inputting the monitor output from a large-capacity power supply. |
| Ext. voltage input |
1 to 100VDC |
| Ext. current input |
converted to voltage signal of 0.01 to 1VDC |
| Output for |
Revolution direction status, CW or CCW
Contact output
Motor power supply on-off output as contact output
Brake control devices output of 0 to ±10V |
Specifications /
MT-xxxA Series Torque Detectors
|
Model
|
Max.
Torque Capacity (Nm) |
Applicable
Revolution Range (r/min) |
Current
Measuring Range (A) |
Voltage
Measuring Range (V) |
Weight
(kg) |
| MT-201A |
2m |
200 to
10,000 |
5 |
10/50 |
7 |
| MT-501A |
5m |
200 to
10,000 |
5 |
10/50 |
7 |
| MT-102A |
10m |
200 to
8,000 |
5 |
10/50 |
7 |
| MT-202A |
20m |
200 to
8,000 |
5 |
10/50 |
7 |
| MT-502A |
50m |
200 to
6,000 |
5 |
10/50 |
7 |
| MT-103A |
100m |
200 to
6,000 |
5 |
10/50 |
7 |
| MT-203A |
200m |
200 to
5,000 |
2 or 10 |
50 |
23 |
| MT-503A |
500m |
200 to
4,000 |
2 or 10 |
50 |
23 |
Specifications /
MT-6100 Series Torque Detectors
for High Speed Revolution
|
Model
|
Max.
Torque Capacity (Nm) |
Applicable
Revolution Range (r/min) |
Current
Measuring Range (A) |
Voltage
Measuring Range (V) |
Weight
(kg) |
| MT-6112 |
10m |
600 to
25,000 |
10 |
50 |
23 |
| MT-6122 |
20m |
600 to
25,000 |
10 |
50 |
23 |
| MT-6152 |
50m |
600 to
25,000 |
10 |
50 |
23 |
| MT-6113 |
100m |
500 to
15,000 |
10 |
50 |
23 |
Specifications /
MT-6200 Series Torque Detectors
for Torque Ripple & Cogging Torque
|
Model
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Max.
Torque Capacity (Nm) |
Applicable
Revolution Range (r/min) |
Current
Measuring Range (A) |
Voltage
Measuring Range (V) |
Weight
(kg) |
| MT-6221 |
2m |
0.5 to
5 |
5 |
50 |
7 |
| MT-6251 |
5m |
0.5 to
5 |
5 |
50 |
7 |
| MT-6212 |
10m |
0.5 to
5 |
5 |
50 |
7 |
| MT-6222 |
20m |
0.5 to
5 |
5 |
50 |
7 |
| MT-6252 |
50m |
0.5 to
5 |
5 |
50 |
7 |
| MT-6213 |
100m |
0.5 to
5 |
5 |
50 |
7 |
| MT-6223 |
200m |
0.5 to
5 |
10 |
50 |
15 |
| MT-6253 |
500m |
0.5 to
5 |
10 |
50 |
15 |
| MT-6214 |
1 |
0.5 to
5 |
10 |
50 |
15 |
| MT-6224 |
2 |
0.5 to
5 |
10 |
50 |
15 |
| MT-6254 |
5 |
0.5 to
5 |
10 |
50 |
23 |
| MT-6215 |
10 |
0.5 to
5 |
10 |
50 |
23 |
Specifications /
MT-6400 Series Torque Detectors
Hysteresis-Brake equipped
|
Model
|
Max.
Torque Capacity (Nm) |
Applicable
Revolution Range (r/min) |
Current
Measuring Range (A) |
Voltage
Measuring Range (V) |
Weight
(kg) |
| MT-6413 |
100m |
100 to
5,000 |
10 |
50 |
13 |
| MT-6423 |
200m |
100 to
5,000 |
10 |
50 |
13 |
| MT-6453 |
500m |
100 to
5,000 |
10 |
50 |
14 |
| MT-6414 |
1 |
100 to
5,000 |
10 |
50 |
17 |
| MT-6424 |
2 |
100 to
5,000 |
10 |
50 |
25 |
Specifications /
MT-6500 Series Torque Detectors
Powders-Brake equipped
|
Model
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Max.
Torque Capacity (Nm) |
Applicable
Revolution Range (r/min) |
Current
Measuring Range (A) |
Voltage
Measuring Range (V) |
Weight
(kg)*1 |
| MT-6514 |
1 |
1 to 1,800 |
15 |
50 |
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| MT-6524 |
2 |
1 to 1,800 |
15 |
50 |
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| MT-6554 |
5 |
1 to 1,800 |
15 |
50 |
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| MT-6515 |
10 |
1 to 1,800 |
15 |
50 |
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| MT-6525 |
20 |
1 to 1,800 |
15 |
50 |
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| MT-6555 |
50 |
1 to 1,800 |
15 |
50 |
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| MT-6516 |
100 |
1 to 1,800 |
15 |
50 |
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| MT-6526 |
200 |
1 to 1,000 |
15 |
50 |
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*1 : weight is depending on the models.
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