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The strength of a crank shaft, which is
the heart of an engine, depends on the fillet roll
processing. Edge-breakage during the fillet roll
processing has not only a big influence on the product
quality (rattling or other abnormal noise etc.) but also
a possibility of causing defect. In this example, nine
accelerometers mounted on nine fillet rolls detect the
impact vibration (attachable/removable by using the
magnetic base), and the VC-3200 detects the abnormality
during fillet roll processing. The variable processing
function of the VC-3200 is useful to detect the impact
vibration of edge-breakage during processing.
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The VC-3200 vibration comparator can set
three kinds of frequency band and make Pass/Fail
judgment by
using rms, peak or power averaging calculated value
(same for all bands) on each frequency
band. The VC-3200 also has the comparator delay time
setup function and auto function. The former delays the
comparison judgment to remove unnecessary signals at the
measurement start. The latter function can control the
judgment timing by gate signal from an external (PLC*
etc.).
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The measured data can be stored in a PC
via RS-232C interface. The vibration sound can be heard
by headphones instead of conventional probe. The output
can be checked for each specified frequency band.
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By connecting a pair of commercially sold
headphones to the VC-3200, it is possible to make
hearing check of vibrating sound. Moreover, it can be
used instead of conventional stethoscopic probe. Output
signals are provided for each band, enabling an
observation for vibration phenomenon on each frequency
band.
nThe operation control panel
in the above figure which the VC-2200 is built-in is
prepared by customer.
* PLC: Programmable Logic
Controller
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