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Drive-train test system:Drive-train transient test system

Performance·durability system

Overview

This system is suitable for engine drive test or trans axel test in combination with measurement/control panel and peripheral devices (clutch actuator, shift actuator, torque meter) Simulation test of a real engine can be executed by modeling a real tires or an engine. Models are made with MATLAB® / Simulink®.
Dynamo controller is regarded as tire wheels and various running load can be reproduced.

 

Test examples

Starting test : sudden start, slope start, low friction test road start etc.

Running test : shift change, high load, high speed test etc.

Various tests including slip-grip, derailing can be performed in combination of test patterns.

 


*FAMS-R5:Flexible Automatic Measuring System-Release 5
*FAMS (Flexible Automatic Measuring System-Release 5) is a trademark of Ono Sokki.


Measurement and control board

FAMS-R5:Flexible Automatic Measuring System-Release 5 Product information

Flexible Automatic Measuring System-Release 5 provides a variety of testing systems to suit advanced tests flexibly such as EV/HEV test by utilizing the simulation, measurement technologies, control technologies and know-how that have cultivated through FAMS-8000.

·Flexibly supports EV/HEV tests

·Control unit and measurement unit can be
 located separately.

·Direct sensor input to a measurement unit
 without convertor

·In-house production of model calculation unit allows easy maintenance and constructive system

 

-FAMS High-Speed Link-
By connecting 2.5 Gbps cable, data sharing and synchronism are enabled by using shared-memory.


-FAMS MCU (Model-based Control Unit)- 
Control model with MATLAB®/Simulink® can be executed in real time.
Breaking the functions down into more manageable enables high speed processing.

 

※FAMS-R5:Flexible Automatic Measuning System - Release5
※FAMS(Flexible Automatic Measuring System)is a trademark of ONO SOKKI.

Bench test support application
for FAMS-R5

Product information

This is application software to support efficiency improvement in the increasingly complex vehicle bench tests. This software describes test flows in flowchart and therefore makes test customization easier.

It is so flexible and expandable application software that it enables advanced automatic driving, such as controlling external devices as well as describing a driving pattern.


*FAMS-R5:Flexible Automatic Measuring System-Release 5
*FAMS (Flexible Automatic Measuring System-Release 5) is a trademark of Ono Sokki.


Peripherals

Robot controller for bench

Driving operations of both manual transmission (MT) and automatic transmission (AT) are supported with a shift change controller for bench test.
Shift position can be specified with an automatic gear table corresponding to the real car speed in manual transmission. Working together with throttle, clutch and shift actuator, shift position can be changed even while driving.

In automatic transmission, complicated shift pattern operation including sports shift is possible in response to a gated shift patterns.

 

Robot controller system

FAMSチェンジコントローラ

Example of a shift pattern

 

MT shift
AT shift
Change actuator
Clutch actuator

Clutch actuator

Shift actuator

Shift actuator


Throttle Actuator

Throttle actuator provides automatic remote control of throttle opening and accelerometer pedal for engine bench testing and chassis dynamo testing of completed vehicles. TC series are usable in a wide range of applications including durability test, performance test, and transient test.

 

Control method   Digital PID 
Control item AθR, ABR, ASR, ATR 
Control accuracy※  AθR(±0.5 %), ABR(±1.0 %),
ASR(±1.0 %)m, ATR(1.0 %)

* Under steady state
Operating torque   9.8 N·m 
Operating angle 0 to 120° 
Operating speed  High speed 0.1 s/120°,
intermediate speed 0.3 s/120° 
Connection with engine Wire
(Connects an engine and pulley of an actuator.)

 

 


Torque Meter

High-stiffness Torque Detector TQ-2000 series
Product information

TQ-2000 series is a torque detector with high-stiffness and high-response for measuring the torque variation of an engine or a power train applied to the shaft. Because of a very high flexural rigidity and high torsional rigidity, fluctuating torque is accurately measured. As the detector is flange type without bearing, it can be connected to a rotating shaft directly. The slim and space-saving design enables easy mounting.

 


·High flexural rigidity and high torsional rigidity  

·High accuracy at ±0.05 %/F.S 

·Easy maintenance by non-contact detection by phase
difference method 

·High speed rotation measurement up to 22,000 r/min
(200/500 N·m)(25,000 r/min: option) 

·Thin and compact, space-saving design 


Fuel Flow Meter

Product information Brochure


Ono Sokki’s high precision fuel flow meters support consistently-evolving vehicle development and testing. Select best combination depending on the intended use.

FP series: For fuel flow measurement on a bench test or running test 
FZ series:For continuous measurement of fuel economy such as mode cycle.
FX series
:For performance test which requires high accuracy measurement even very small amount of fuel flow.

 


 

Temperature Control device

Temperature control device for engine such as cooling water temperature, fuel temperature, lubricant temperature, MT oil temperature and ATF temperature.

·Available wide range of heat exchange capacity

·Available various bench-layouts

·Good controllability by new control algorithm of cooling water temperature(indirect cooling type)



Sound and Vibration Real-time Analysis System

Product information

The DS-3000 is real-time analysis system for sound and vibration. It analyzes sound and vibration from products in various industries such as vehicles, railways, home appliances or plant facilities.
“Quick reference of the required analysis screen” “easy checking of the measurement condition”, such quick and easy response are one of the most important needs for on-site measurement.

The hardware at overwhelming processing speed and easy handling software of the DS-3000 series exactly satisfy the needs.

·Analysis function:FFT analysis/Real-time octave analysis/Tracking analysis(available simultaneous recording)
·Number of channels:64ch(When units connected each other)
·Frequency range:DC to 40 kHz 
·Dynamic range:110 dB 
·Voltage range:10 mVrms to 10 Vrms(7 ranges)

 


Sound source visualization system

bf3100カタログ

 

This system enables visualization of the sound source that is emitted from engine or transmission in real-time by color display.
Analyzing the sound while the probe microphone is moved allows checking the sound source position by eyes and ears. The effectiveness of the countermeasure is able to be checked soon during operation.

 

 

·Sound source probing by 4 microphones
·Monitoring the sound source condition in real time.
(5times/sec.)
·Supports transient sound, impulsive sound
·Frequency range:500 Hz to 8kHz

 

General outline of Sound Source Visualization measurement system


BF-3100                      4ch Beam Forming software
OS-2000 series            Time-series data analysis software
MI-5420                      Sound source visualization prove microphone
DS-3000 series            Data Station


 

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